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DensElement Barrier Systems (WRB-AB) Rigid Air Barrier
Description

 The patented DensElement Barrier System – a premium water-resistive and rigid air barrier (WRB-AB) system from Georgia-Pacific Building Products. Scientifically enhanced, and tested for performance, the DensElement Barrier System combines the trusted performance of the highly recognizable GOLD Dens brand with AquaKor™ Technology to transform building envelope construction.

The DensElement Barrier System streamlines your workflow by integrating gypsum sheathing with a WRB/AB, consolidating the sheathing and WRB/AB installation into a single step. This innovative system eliminates the need for manually applying a WRB/AB over sheathing, whether on-site or in the factory. It resists normal weather conditions and prevents uncontrolled air movement, removing an entire step from the installation process and helping you stay on schedule.

  •  DensElement Sheathing - A Type X external sheathing board with a non-combustible gypsum core and glass matt facers.
  • DensDefy Liquid Barrier A fluid-applied, single component, silyl-terminated polymer (STP) air and water-resistive barrier applied by roller or with spray equipment. The elastomeric membrane adheres to common construction surfaces. Available in 5-gallon pails.
  • DensDefy Liquid Flashing - A waterproofing and detailing compound made with STP Technology creating an elastomeric flashing membrane that seals rough openings and penetrations. Available in a 20-oz sausage.
  • DensDefyTM Transition Membrane A self-adhered impermeable membrane comprised of 16 mils of butyl adhesive and 9 mils of HDPP facer. It is primarily used as a transitioning accessory between dissimilar materials. 75-feet rolls available in 15 cm, 22 cm, or 30 cm widths.

 Width 1219mm - Length 2438mm - Thickness 15.9mm - Weight 12kg/m2 

Key Features
  • DensElement Barrier System and DensDefy Products help ensure the continuity of your structure’s WRB/AB regardless of design complexity and, with the addition of DensDefy Liquid Barrier, maintains continuity across multiple substrates.
  • DensElement Barrier System, when properly sealed with DensDefy Liquid Flashing, eliminates the need for a separate WRB/AB and puts a stop to compromising on your building envelope design during the construction process.
  • By eliminating the need for a separate WRB/AB, DensElement Barrier System helps to achieve dry-in in fewer steps, meaning your project gets completed faster. 
  • Because DensElement Barrier System can be installed in challenging weather, schedules are accelerated, achieving dry-in faster while improving your structure’s resistance to normal moisture conditions and uncontrolled air movement.
Scope of Use
  • The DensElement Barrier System is suitable for use in both residential and commercial buildings and can provide structural bracing and fire protection performance. The system can also assist in the reduction of external environmental noise. 
  • The DensElement Barrier System complies as an Alternative Solution proprietary system within the New Zealand Building Code (NZBC) requirements for rigid wall underlays. These are covered in E2/AS1 (the compliance document for Building Code clause E2 External Moisture) section 9.1.4, 9.1.7.2 and the performance requirements of Table 23 (Properties of roof underlays and wall underlays).
  • The DensElement Barrier System was successfully tested to ASTM E330 Standard for Structural Performance and can withstand unfactored ultimate wind loads up to 17.9 kPa and was tested to ASTM C473 Standard for flexural strength, hardness and nail pull resistance, meeting the requirements of ASTM C1177 for glass mat gypsum substrate to be used as exterior sheathing.
  • The DensElement Barrier System has an unfactored ultimate racking strength (seismic) of 9.544 kN/m when installed per fastener specification for racking strength resistance.
  •  DensElement Sheathing is non-combustible as tested in accordance with ASTM E136. It is therefore compliant with C3 through the Acceptable Solutions C/AS2 to
  • C/AS7 pathways.
  • The systems were successfully tested for water penetration resistance to ASTM E331 Standard which is referenced in AS/NZS 4284:2008 – Testing of building facades.

 

Limitations on Use
  • DensElement Barrier System is intended for use in vertical wall applications. When used at slanted wall conditions, ensure the wall is adequately sloped to prevent water from pooling or ponding on the system and proper drainage is achieved. DensElement Barrier System should not be used in roof applications. 
  • DensElement Sheathing, DensDefy Liquid Flashing and DensDefy Transition Membranes are resistant to normal weather conditions. They are not intended for use as a cladding system, long-term outdoor exposure, for immersion in water, and cascading water from an unfinished roof or floor. Water should always be directed away from the DensElement Barrier System.
  • Exterior wall design details, including, but not limited to, cladding attachments, control joints, material transition details, and window and door integration, per the project specification, must be properly installed. 
  • Brackets to support heavy cladding such as tile, marble or stone should be installed directly to the framing and not over the DensElement Sheathing. 
  • Seams, joints, rough openings, transitions and penetrations must be properly sealed, taped or flashed. Failure to do so will void the warranty. 
  • Do not use DensElement Sheathing as a base for nailing or mechanical fastening. Fasteners shall be driven into framing and shall be flush with the face, not countersunk.
  • DensDefy Liquid Flashing is not for use as a structural sealant.
  • DensDefy Liquid Flashing and DensDefy Transition Membrane are not for use in place of appropriate through-wall flashing.
Statement of Building Code Compliance

Summary of the DensElement and DensDefy barrier system’s compliance with relevant clauses of the New Zealand Building Code, refer Engineering Judgement Report.

  • B1 Structure - B1.3.2 and B 1.3.3 a), f), h), m) - DensElement sheathing board was successfully tested to ASTM C473 Standard for flexural strength, hardness and nail pull resistance, meeting the requirements of ASTM C1177 for glass mat gypsum substrate to be used as exterior sheathing. Gravity/self-weight -The DensElement sheathing boards are secured via nails, screws or staples into the supporting framing. Attachment for gravity is covered in the technical and installation guides. Seismic - The DensElement Barrier System has an unfactored ultimate racking strength of 9.544 kN/m when installed per fastener specification for racking strength resistance. The sheathing board may also be used as a component of a shear resisting wall when used in accordance with the product literature. Wind - The DensElement Barrier System was successfully tested to ASTM E330 Standard for structural performance and can withstand unfactored ultimate wind loads up to 17.9 kPa. Differential movement - The system was successfully tested to ASTM E1233 Standard for Structural Performance and showed no panel deflection failure under transverse load. In general, the engineers judgement stated that they expected the system to be adequate to accommodate l/100 (1%) inter-storey drift without damage.
  • B2 Durability - B2.3.1 a), b), and B2.3.2 a), b) - Systems were successfully tested to ASTM E331 in a 4-stage assessment for water penetration after testing for loading, racking and environmental conditioning. Systems were successfully tested for hydrostatic pressure following weathering by UV light exposure and accelerated aging. Both systems require fasteners to be fully protected or encapsulated to prevent corrosion. Systems are intended to be overclad to prevent degradation of the materials for the duration of their intended use and should not be subject to periodic maintenance. DensElement Sheathing are manufactured to ASTM C1177 – Standard Specification
  • for Glass Mat Gypsum Substrate for use as an exterior sheathing. DensElement Sheathing was successfully tested to ASTM D3273-12 Standard for Resistance to Growth of Mold. Glass Mat Gypsum Panels are indicated to have a service life of 60 years. The system is similar other gypsum sheathing solutions that have in-service history in New Zealand and overseas. DensElement and DensDefy systems form water-resistive barriers with fully protected seams, fasteners and penetrations. When installed per manufacturer literature, the engineers judgement states tht they are satisfied it will achieve a minimum of 15 years durability, or 50 years where required.
  • C3 Fire - C3.5 and C3.7 - DensElement Sheathing is non-combustible as tested in accordance with ASTM E136. It is therefore compliant with C3 through the Acceptable Solutions C/AS2 to C/AS7 pathways. The system is compliant with NFPA 285 – Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Wall Assemblies Containing Combustible Components. This Standard is refenced in C/AS2. DensElement Sheathing is UL classified as Type X in accordance with ASTM C1177 and may be used in lieu of 5/8” gypsum sheathing Type X in generic fire-rated wall assemblies. DENSDEFY LIQUID BARRIER SYSTEM - The system is NFPA 285 compliant with multiple assemblies that hold an ICC-ES Evaluation Report. he system has a Class A/Class 1 fire rating as tested to ASTM E84 Standard for surface burning characteristics.
  • E2 External Moisture - E2.3.2 - The generic cavity cladding system shown in E2/AS1 is comprised of three main components: a water-shedding surface, a drained cavity, and a weather-resistive barrier. The proposed systems constitute the weather-resistive barrier component and are intended for use in a rainscreen cladding approach. The systems were successfully tested for water penetration resistance to ASTM E331 Standard which is referenced in AS/NZS 4284:2008 – Testing of building facades. The systems were successfully tested to ASTM D2247 Standard for water resistance of coatings. The sheathing boards are glass mat faced and impregnated with AquaKorTM
  • Technology for a monolithic water repelling and vapour open barrier. The system was further tested to ASTM E331 with 3 different cladding support types. Water penetration resistance was successful under increasing static air pressure differential up to 900 Pa. DENSDEFY LIQUID BARRIER SYSTEM was successfully tested to AAMA 714 for water penetration around nails and water immersion and is the nominated product for both systems. The engineer states "These systems will meet the functional requirement of building code clause E2 and applicable performance requirement by preventing water reaching the internal framing.     
In-Service History
  • DensElement Sheathing are manufactured to ASTM C1177 – Standard Specification for Glass Mat Gypsum Substrate for use as an exterior sheathing.
  • DensElement Sheathing was successfully tested to ASTM D3273-12 Standard for Resistance to Growth of Mold.
  • Glass Mat Gypsum Panels are indicated to have a service life of 60 years.
  • The system is similar other gypsum sheathing solutions that have in-service history in New Zealand and overseas.
Other Performance Attributes
  • May be exposed to normal weather conditions for 12 months. 
  • By eliminating the need for a separate WRB/AB, DensElement Barrier System helps to achieve dry-in in fewer steps, meaning your project gets completed faster.
  • Because DensElement Barrier System can be installed in challenging weather, schedules are accelerated, achieving dry-in faster while improving your structure’s resistance to normal moisture conditions and uncontrolled air movement.
  • DensElement Barrier System and DensDefy Products help ensure the continuity of your structure’s WRB/AB regardless of design complexity and, with the addition of  DensDefy Liquid Barrier, maintains continuity across multiple substrates. 
  • DensElement Barrier System, when properly sealed with DensDefy Liquid Flashing, eliminates the need for a separate WRB/AB and puts a stop to compromising on your building envelope design during the construction process. 

Importer and distributors of shingle roofing, cladding, screening and lining across New Zealand, with brands including Owens Corning, AliClad, Innowood, Equitone, Frontek, and Alucobond.

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